Terbaikmachinery offers Wet Pan Mills for efficient grinding solutions in various industries. Our Wet Pan Mills ensure precise material pulverization, enhancing productivity and product quality. Trust Terbaikmachinery for expertly crafted grinding solutions that deliver superior results and optimize your material processing operations.
Introduction
The wet pan mill, also known as a wet grinder or electric grinder, is an essential crushing equipment used after the initial material crushing phase. It finds extensive application across various industries, including cement, silicate products, new building materials, refractory materials, fertilizers, and beneficiation of black and non-ferrous metals, as well as glass ceramics. This versatile machine is suitable for both dry and wet grinding of a wide range of ores and other grindable materials.
Advantages and Applications
The wet pan mill is renowned for its small investment requirement, high output, low production cost, excellent efficiency, and easy installation. These attributes make it the ideal beneficiation equipment for small and medium-sized enterprises. It is primarily used for processing gold, silver, lead, zinc, iron, molybdenum, copper, and antimony.
Specifications
The naming of the wet pan mill for gold grinding corresponds to the diameter of the roller:
Φ1300, Φ1350, Φ1400, Φ1500, Φ1600: Suitable for the selection of iron ore, molybdenum ore, lead ore, zinc ore, antimony ore, and similar materials.
Φ850, Φ900, Φ1000, Φ1100, Φ1200: Specifically designed for the selection of gold ore.
The 1200A type stands out as the most popular and widely used model.
The wet pan mill’s robust construction and efficient performance make it an excellent alternative to the ball mill, especially for small-scale mining operations. Its ability to handle various materials and deliver consistent results underscores its value in the beneficiation process, contributing significantly to the extraction and processing of valuable metals.
1. Uniform Grinding and High-Quality Finished Product
Thorough Mixing: The roller combines the mixing and slurrying functions while rolling and smashing minerals. This ensures that the material and water are mixed uniformly.
Consistent Quality: This uniform mixing stabilizes the grinding indexes, such as slurry concentration, resulting in a finished product with high density, good strength, and no porosity.
2. Efficient Resource Utilization and Energy Efficiency
Tailings Recovery: In the iron ore process, the wet pan mill recovers tailings without losing ore powder, ensuring efficient use of resources.
Energy Efficiency: The process is energy-efficient, leading to high output with minimal energy consumption.
3. Stable Operation and Reliable Quality
Simple Structure: The wet mill has a straightforward design, making it easy to operate.
Controlled Granularity: The grading granularity can be strictly controlled, preventing excessive pulverization or uneven grain size, thus guaranteeing the quality of the final product.
Additional Features
Professional Design: The mill is designed professionally with reasonable technical data to optimize performance.
Efficient Grinding and Mixing: The short grinding and mixing cycle ensures high efficiency.
Low Noise and Consumption: The machine operates with low noise and low energy consumption, ensuring that the material is ground and mixed evenly.
Compact Structure: The mill has a compact structure, which makes it easy to operate and maintain.
These features collectively make the wet pan mill an excellent choice for small and medium-sized enterprises looking for efficient and reliable grinding solutions in various industries, including gold ore processing, cement production, and more.
Convenient transportation, crawler walking, no damage to the road, equipped with multi-functional accessories, Drived by oil and electricity.
The whole crushing plant adopts all-wheel drive to realize rotating direction in place, with perfect protection function, especially suitable for narrow and complex site.
The crawler crushing plant could be optional for jaw crusher, impatct crusher, cone crusher, VSI crusher etc.
The wet pan mill operates using a wheel-type grinding mechanism. Here's a detailed explanation of its working principle:
1. Power Transmission: The electric motor drives the power to the speed reducer. The torque is then transmitted to the upper horizontal shaft through a large vertical shaft driven by the speed reducer.
2. Grinding Wheel Motion: The tie rods installed at both ends of the horizontal axis transfer the motion to the grinding wheel. This setup enables the grinding wheel to generate driving force and perform a counterclockwise rotational motion along the horizontal direction of the horizontal axis.
3. Dual Rotation: The grinding wheel revolves around the large vertical axis of the wet pan mill and rotates around the central axis of the roller. Meanwhile, the grinding disc remains fixed in position.
4. Ore Grinding: As the ore material is added to the mill, it is subjected to the pressing force from the weight of the grinding wheel itself. When the roller rotates, the substantial friction generated by the grinding disc ensures that the material is thoroughly crushed through repeated extrusion, smashing, and grinding.
In essence, the wet pan mill grinds ores by wheel drive. The power is initially transferred from the motor to the reducer, then to the horizontal axis, and finally to the grinding wheel. The grinding wheels can rotate around both the vertical shaft of the wet pan mill and their own axis while the grinding base remains stationary. This mechanism ensures that the ore is repeatedly pressed, rubbed, and ground to achieve the desired fineness.
*The output will vary according to different materials, feed particle size and other factors