How to build a good 200TPH Aggregates Stone processing Plant In Philippines

200 TPH Aggregates Stone processing Plant in the Philippines

Aggregates stone processing plant application 

Aggregate is a granular loose material that acts as a skeleton or filler in concrete. Aggregate is the main raw material in concrete and plays a skeleton and supporting role in buildings. Pebbles and gravel particles whose length is greater than 2.4 times the average particle size of the corresponding particle size are needle-shaped particles.

Natural sand is rock particles with a particle size of less than 4.75 mm formed by natural weathering, water flow transportation, sorting, and accumulation, but does not include particles of soft rock or weathered rock. When mixing materials, cement becomes a thin paste when stirred with water. If aggregate is not added, it will not be able to form and will be unusable. Therefore, aggregate is a very important raw material in construction.

How to build a good Aggregates stone processing plant ?

The process of the construction aggregate crushing line mainly includes the following steps:

The bulk material is coarsely crushed by a jaw crusher.

Then it passes through a belt conveyor and enters a cone crusher or impact crusher for secondary crushing.

The medium-crushed material is transported to a screening device for screening.

Those that meet the finished product particle size requirements are transported to the finished product pile, and those that do not meet the requirements are returned for re-crushing.

Customer Aggregates stone processing plant requirements 

Aggregates Production Details:

• Materials Processed: Aggregate Stone

• Maximum Feeding Size: 650mm

• Final Product Sizes: 0-5mm, 5-9mm, 9-12mm

• Capacity: 200 TPH (tons per hour)

The 200 TPH Aggregate Stone Crushing Plant in the Philippines is a meticulously designed stationary three-stage crushing plant, engineered for optimal efficiency in aggregate stone processing. This advanced plant configuration ensures high capacity and superior quality output, meeting the rigorous demands of construction and infrastructure projects.

What is the euqipments suitable for 200 tph Aggregates stone processing plant

200 TPH Aggregate Stone Crushing Plant in the Philippines Components and Equipment:

1. ZSW490x110 Vibrating Feeder: This robust feeder is designed to handle a maximum feeding size of 650mm, ensuring a consistent and controlled feed of aggregate stone into the primary crusher.

2. PE750x1060 Jaw Crusher: Acting as the primary crusher, this heavy-duty machine crushes large stones into smaller, manageable sizes, preparing them for further processing in the secondary and tertiary stages.

3. DP430S Cone Crusher: As the secondary crusher, the DP430S cone crusher efficiently reduces the size of the crushed material from the jaw crusher, ensuring a finer output that is ready for screening.

4. Belt Conveyors: Four sets of belt conveyors seamlessly transport materials between various stages of crushing and screening, maintaining a smooth and efficient workflow throughout the plant.

5. 2YK2160 Circular Vibrating Screen: This screening unit effectively separates the crushed material into desired sizes, ensuring precise classification for further processing or final use.

6. 3YK2160 Circular Vibrating Screen: Working in tandem with the other screening unit, this screen ensures thorough separation and refinement of the aggregate stone, producing high-quality final products.

   

200 TPH Aggregate Stone Crushing Plant in the Philippines  Plant Functions:

This plant is not just about crushing; it incorporates screening and reshaping functionalities to deliver uniformly sized, high-quality aggregate stones. The three-stage crushing process maximizes efficiency and product quality, making it an ideal solution for producing aggregates for construction purposes.

By integrating these components and processes, the 200 TPH Aggregate Stone Crushing Plant ensures reliable and consistent performance. This setup is designed to meet the high demands of aggregate production in the Philippines, contributing significantly to the local construction industry.

In summary, this stationary three-stage crushing plant combines cutting-edge technology with practical engineering to deliver outstanding aggregate processing capabilities. With its robust design and efficient operation, it stands as a testament to advanced engineering and dedication to quality in the aggregate stone processing industry.

How to install 200 TPH Aggregate Stone Crushing Plant

Some key points of crushing line installation:

Environmental layout and site selection: The site selection of the crusher should be carried out according to the production needs of different industries. For example, in a quarry, choose a place next to the hard stone storage area and close to the supply point to facilitate the transportation of raw materials. In a cement plant, it can be placed next to a coal-fired boiler, using waste heat to heat the motor, and connect to an automated conveying device to reduce manual operation1.

Infrastructure construction: The foundation of the crusher should use prestressed concrete components to achieve a strong load-bearing and high stability. When selecting a site, the foundation treatment should be done first. A PVC cement mortar protective layer can be laid in the foundation, and a slurry protective layer can be cast on the foundation surface to play a role in shock absorption and corrosion prevention1.

Equipment installation sequence: Before installing the crusher, the transmission device, base, frame, motor, conveyor, etc. should be installed in sequence, that is, first up and then down, first small and then large, first light and then heavy1.

Reinforcement measures: At the connection between the frame and the base, M27 expansion bolts should be used to tighten to ensure its stability1.

Optimized protective measures: Before installing the crusher, a layer of RMTO wear-resistant coating selected for internal and external application should be applied to the wear-resistant inner lining plate, and dynamic and static blade lining plates should be set to enhance the crushing strength and prevent wear1.

Electrical installation: First, the ground wire should be connected before starting the other parts of the wiring. The ground wire of the electrical connection should meet the required standard specifications. Never use scrap wires, and do not connect single-core wires in series. Circuit protection: To ensure that the circuit of the crusher is not damaged, a link protection switch to prevent excessive swing and baking should be set on the top cover of the crusher. If the machine has abnormal conditions such as overpower or short circuit during operation, the switch will immediately cut off the power and shut down to protect the safety of the internal circuit hardware1.

Test acceptance: Before the official start-up, the transmission parts, such as chains, belts, gears, etc., should be checked. Before the inspection, the guide wheel should be pressed to the lowest point, and then the rotating parts should be rotated by hand. When rotating, observe whether the sprocket or pulley shaft fluctuates to confirm the normal operation of the machine.

If you want to invest a 200 TPH Aggregate Stone Crushing Plant

Could you tell us some more details about your requirements ?

 1.what is the raw stone you want to crush ? 

2.what is the max feed input size of your raw stone ?

3.what is the capacity per hour of stone crusher plant do you need ? 

4.what is the final product sizes do you need after crusher ?

Our engineers will make an workflow for you ,we will according workflow to make an good quotation for you