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Terbaikmachinery offers efficient batch ball mills designed for precise grinding in mineral processing operations. Our ball milling equipment ensures consistent performance and optimal particle size reduction, enhancing material pulverization and ore grinding processes. Trust Terbaikmachinery for expertly crafted grinding solutions that deliver superior results and maximize productivity.
The silica stone lined batch ball mill is specifically designed for the fine grinding of materials such as feldspar, quartz, clay, and silica. These materials are essential for producing high-quality glass and ceramics, making this mill ideal for industries focused on glass and ceramic production. Therefore, the silica stone lined ball mill is also known as a glass-ceramic intermittent ball mill.
This type of ball mill, often referred to as a one-time feed mill, excels in material mixing and grinding. It ensures uniform fineness in the finished product and offers power savings. The mill can be configured for both dry and wet grinding processes. Depending on the application, it can be equipped with either a steel liner or a silica liner to meet various operational needs.
Grinding Operation:
The grinding process within the silica stone lined batch ball mill involves a horizontal cylindrical drum that rotates. As the drum rotates, the material and grinding balls are lifted to a certain height by centrifugal force.
Grinding Mechanism: The steel balls in the mill experience two primary forces:
Tangential Force: Applied during rotation, causing the balls to move along the cylinder's surface.
Gravitational Force: Due to the ball’s own weight, causing it to fall from the top of the cylinder to the bottom.
These forces create a pair of force couples that induce friction between the balls and between the balls and the cylinder. As the balls fall and collide with the material, they generate a combination of peeling, impact, and squeezing forces that effectively crush and grind the material.
The silica stone lined batch ball mill is an efficient and versatile grinding tool, particularly well-suited for industries where precise material processing is critical.
1. Energy Efficiency: The ball mill is designed to be energy-efficient and cost-effective compared to similar products.
2. Versatility: Suitable for both dry and wet grinding operations, making it adaptable to various processing requirements.
3. Stable Performance: The mill’s novel structure ensures ease of operation, safety, and reliability.
4. Investment: The initial investment is lower compared to other grinding mills, making it a cost-effective choice for many applications.
Convenient transportation, crawler walking, no damage to the road, equipped with multi-functional accessories, Drived by oil and electricity.
The whole crushing plant adopts all-wheel drive to realize rotating direction in place, with perfect protection function, especially suitable for narrow and complex site.
The crawler crushing plant could be optional for jaw crusher, impatct crusher, cone crusher, VSI crusher etc.
It can work uphill to meet the crushing requirements of mining, hydropower station, coal mine and other projects.
The silica stone lined batch ball mill is designed for the fine grinding of various materials in a batch mode. It is particularly effective for materials like silica stone, where the lining material helps to enhance the grinding process.
1. Rotation and Grinding:
The operation of the batch ball mill begins when the motor drives the cylinder drum to rotate. The drum’s rotation is facilitated by an outer gear transmission system.
Raw material is introduced into the cylinder through one end. Inside the drum, grinding balls are present, which rotate along with the cylinder.
2. Impact and Grinding:
As the drum rotates, the grinding balls are lifted to a certain height by centrifugal force. When the balls fall back down, they impact and grind the material repeatedly.
The continuous impact and grinding action of the balls on the material lead to size reduction.
3. Material Handling:
The grinding action within the drum results in the accumulation of milled materials.
Once the grinding process is complete, the ground material is discharged from the end outlet of the mill.
4. Bin Structure:
The batch ball mill features a horizontal cylindrical design with two separate compartments or bins.
First Bin: The material enters the first bin through a feeding hollow shaft spirally. This bin is lined with step liners or corrugated liners and contains steel balls of varying specifications. The rotation of the cylinder in this compartment causes centrifugal force to lift the steel balls, which then fall and exert heavy blows on the material, causing initial grinding.
Second Bin: After the material undergoes preliminary grinding in the first bin, it passes through a single-layer partition board into the second bin. This compartment is lined with flat liners and contains additional steel balls to further grind the material.
5. Discharge and Operation Completion:
The finely ground material exits the mill through an unloading grate plate, completing the grinding operation.
The silica stone lined batch ball mill operates efficiently by combining rotation, centrifugal force, and the repeated impact of grinding balls. This setup ensures thorough grinding of materials, with a two-bin structure optimizing the grinding process and improving the overall efficiency of the operation.
*The output will vary according to different materials, feed particle size and other factors
+86-19139706301
+86-19139706301