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Terbaikmachinery offers Ball Mills for versatile grinding solutions in various industries. Our Ball Mills ensure precise material pulverization, enhancing productivity and product quality. Trust Terbaikmachinery for expertly crafted grinding solutions that deliver superior results and optimize your material processing operations.
Versatile Applications of Ball Mill in Various IndustriThe ball mill is a crucial piece of equipment designed to grind crushed materials into fine powder, making it indispensable in a variety of production lines, including those for cement, silicate, new-type building materials, refractory materials, fertilizers, and ore dressing of both ferrous and non-ferrous metals, as well as glass ceramics. Its versatility extends to the ability to handle both dry and wet grinding processes, making it suitable for an array of ores and other materials.
In the realm of mineral processing, the ball mill is widely recognized for its efficiency and effectiveness. It is extensively used in the building materials industry and chemical industries for its ability to grind various ores and other materials.
The ball mill's applications are vast and diverse, capable of processing a wide range of materials such as:Barite, Coal slime, Potassium feldspar, Tungsten carbide, Copper ore, Slag, Hematite, White ash, Gold ore, Aluminum powder, High alumina porcelain, Iron powder, Fluorite ore, Aluminum powder paste, Steel slag, Quartz sand,Sulfuric acid, slag Clinker, Bauxite, Ceramsite sand
This extensive list underscores the ball mill's ability to handle dozens, if not hundreds, of different ores, making it a highly valuable tool in various industrial processes. The ball mill stands out for its ability to produce fine, consistent particles, thereby enhancing the quality and efficiency of production in a wide range of applications.
Ball mills are essential devices used for grinding various materials in different industrial processes. They can be classified into two main types based on their process conditions: dry ball mills and wet ball mills. Additionally, depending on the material being processed, different grinding media (grinding sub) are chosen, which can be broadly categorized into metal and non-metal types.
Function: Grinds materials into a desired mineral powder.
Grinding Media: Steel balls.
Application: Ideal for processing materials where the final product needs to be in powder form, with the thickness of the ore powder tailored to the grading of the grinding body.
Function: Grinds materials into a slurry with a certain concentration, typically between 60% and 70%.
Grinding Media: Steel balls.
Application: Suitable for producing a pulp-like mixture of solids and liquids, making it useful for processes that require materials to be in a liquid state.
Metal Grinding Media:
Ball Mill: Uses steel balls as the grinding medium.
Rod Mill (MBS Type): Utilizes steel bars for grinding.
Non-Metal Grinding Media:
Ceramic Ball Mill: Employs ceramics as the grinding medium.
Applications and Material Suitability
Ball mills, whether dry or wet, can process a variety of materials, making them versatile tools in mineral processing, building materials, and chemical industries. The choice of grinding media and mill type depends on the specific material and the desired outcome.
By selecting the appropriate type of ball mill and grinding media, industries can optimize their grinding processes to achieve desired results efficiently and effectively.
1. Energy Saving and Less Power Consumption:
The optimal matching of the drive system and grinding media significantly reduces power consumption, making the ball mill an energy-efficient choice.
2. Flexible Design of the Discharging Port:
The design allows customers to decide whether an iron removal device is necessary, providing customization based on specific requirements.
3. Bigger Feeding Size:
The well-designed feeding port increases the feeding output, accommodating larger material sizes and enhancing productivity.
4. Closed System to Decrease Dust:
The closed system and negative pressure conveying reduce dust emissions, creating a cleaner working environment.
1. Extensive Service Network:
With 11 service outlets across China, Henan Terbaik Machinery ensures comprehensive support and accessibility for its customers.
2. Decades of Experience:
Boasting 40 years of expertise in mining machinery manufacturing, the company has a solid track record of quality and innovation.
3. Global Reach:
Henan Terbaik Machinery's products are exported to over 160 countries and regions, including Central Asia, Eastern Europe, the Middle East, Africa, South America, South Asia, and Australia, demonstrating its international presence and reliability.
4. State-of-the-Art Facilities:
The company operates a professional modern workshop covering an area of more than 350,000 square meters in Zhengzhou, ensuring advanced production capabilities and high-quality output.
Convenient transportation, crawler walking, no damage to the road, equipped with multi-functional accessories, Drived by oil and electricity.
The whole crushing plant adopts all-wheel drive to realize rotating direction in place, with perfect protection function, especially suitable for narrow and complex site.
The crawler crushing plant could be optional for jaw crusher, impatct crusher, cone crusher, VSI crusher etc.
It can work uphill to meet the crushing requirements of mining, hydropower station, coal mine and other projects.
A ball mill is a horizontal cylindrical rotation device driven by a brim gearwheel. It consists of two chambers and a grid, designed to efficiently grind materials through a staged process.
1. Feeding and Initial Grinding:
Material Entry: The material enters the first chamber of the ball mill through the feeding inlet.
First Chamber: Inside this chamber, there are stage liners and ripple liners, along with steel balls of various sizes.
Rotational Force: As the shell rotates, it generates eccentricity. This force lifts the steel balls to a certain height before they fall by gravity, impacting and grinding the material.
2. Primary Grinding:
The material undergoes primary grinding in the first chamber, where the steel balls' impact reduces the size of the material.
3. Transition to Second Chamber:
Segregate Screen: After the initial grinding, the material moves to the second chamber through a segregate screen.
4. Secondary Grinding:
Second Chamber: This chamber contains flat liners and additional steel balls.
Further Grinding: The material is subjected to further grinding by the steel balls, achieving finer particles.
5. Discharge:
After secondary grinding, the finely ground material is discharged through the discharge screen, completing the grinding process.
The ball mill operates on a simple yet efficient principle: a rotating shell causes steel balls to rise and then fall, crushing and grinding the material within. This staged grinding process, involving two chambers with different liners and steel balls, ensures thorough and efficient reduction of material size, suitable for various industrial applications.
Model | Shell | Ball | Feeding | Discharging | Capacity (t/h) | Motor | Weight(t) |
Φ900*1800 | 36-38 | 1.5 | <=20 | 0.075-0.89 | 0.65-2 | 18.5 | 4.6 |
Φ900*3000 | 36 | 2.7 | <=20 | 0.075-0.89 | 1.1-3.5 | 22 | 5.6 |
Φ1200*2400 | 36 | 3 | <=25 | 0.075-0.6 | 1.5-4.8 | 30 | 12 |
Φ1200*3000 | 36 | 3.5 | <=25 | 0.074-0.4 | 1.6-5 | 37 | 12.8 |
Φ1200*4500 | 32.4 | 5 | <=25 | 0.074-0.4 | 1.6-5.8 | 55 | 13.8 |
Φ1500*3000 | 29.7 | 7.5 | <=25 | 0.074-0.4 | 2-5 | 75 | 15.6 |
Φ1500*4500 | 27 | 11 | <=25 | 0.074-0.4 | 3-6 | 110 | 21 |
Φ1500*5700 | 28 | 12 | <=25 | 0.074-0.4 | 3.5-6 | 130 | 24.7 |
Φ1830*3000 | 25.4 | 11 | <=25 | 0.074-0.4 | 4-10 | 130 | 28 |
Φ1830*4500 | 25.4 | 15 | <=25 | 0.074-0.4 | 4.5-12 |
*The output will vary according to different materials, feed particle size and other factors
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+86-19139706301