Hot sale good equipment for Separation of stones and soils separator

How to separate the stone and clay soils ?

A mud-stone separator is a machine that separates mud and stone. If you don't use a machine, the common separation method is to wash with water to separate the mud and stone. Or use a sand screening machine to screen. But the effect is not ideal.

First, the water flushing method wastes a lot of water resources and is not environmentally friendly. At the same time, in mining construction, water sources are generally not guaranteed, so it is not suitable for water flushing and separation. Secondly, the sand screening machine is used for separation. The screen of this type of screening machine is mainly a hole-type screen with different mesh sizes. However, for wet soil or sticky soil, it is easy to block the screen, reduce construction efficiency, and damage the screen. Therefore, the roller disc type mud and stone separator appeared.

The structure of the mud and rock separator: It is mainly composed of a box body, a box lining, a disc, a transmission shaft, a speed regulating motor, a motor base, a chain sprocket, a bracket, etc.

1. Screen box: It is welded by national standard Q235 steel plates of different thicknesses, has certain strength and rigidity, and is the main component of the screen machine.

2. Liner: It adopts wear-resistant manganese plate, connected with reinforced bolts, and is easy to replace.

3. Disc: It adopts thickened high manganese material, which is strong and wear-resistant.

4. Screen: It is made of several screens such as low carbon steel, brass, bronze, stainless steel wire, etc.

5. Speed regulating motor: For details on the use and maintenance methods, please refer to the instruction manual of the speed regulating motor.

6. Motor base: After installing the motor, the connecting screws must be tightened before use, especially in the first three days of trial use of the new screen machine, they must be tightened repeatedly to avoid loosening and causing accidents.

7. Transmission: It adopts wear-resistant double sprocket chain transmission, with high transmission efficiency, stable operation and durability.

8. Bracket: It is composed of national standard square steel and channel steel, supporting the screen box. During installation, the pillars must be vertical to the ground, and the channel steels under the two pillars should be parallel to each other.

Know more details about stone and clay soils separator

How to use the  stone and clay soils separator?

working principle of stones and soils separator

The roller disc type mud and stone separator refers to multiple rollers connected together with a disc type screen. Its working principle diagram is as follows: Working principle of the mud and stone separator: The roller screen drives the material forward in multiple sections by multiple shafts, and the shafts are linked. The material enters the 1st and 2nd shafts of the multi-stage linkage roller screen from the top; then the motor drives the screen shaft with an irregular shape device to flip; there is a gap between the shafts, and the irregular device embedded in the shaft lifts the large-size material forward; the small-size material gradually falls to the bottom of the machine and is discharged by the belt conveyor, thereby achieving the purpose of separating coarse and fine materials. The screen gap of the mud and stone separator is determined by the number of rollers and the shape and size of the disc. Before production, you need to know what material to be screened, the size of the material and the required production capacity to customize different models.

Things to note when using a newly purchased mud-rock separator for the first time

When using a newly purchased mud-rock separator for the first time, pay attention to the following operations, and the mud-rock separator can make excellent screening and grading applications for material screening and grading.

1. Adjustment of the exciting force:

We all know that the size of the exciting force determines the screening and grading efficiency of the materials and the annual production volume of the screening and grading, so adjusting the exciting force of the mud-rock separator is also a very critical thing. The exciting force of the vibration motor can be adjusted by adjusting the eccentric hammers at both ends of the vibration motor.

2. Connection of the line:

Under normal conditions, the mud-rock separator will leave a part of the wire ends for workshop wiring. According to the operation process of the "Motor Line Connection of the Mud-Rock Separator Operation Manual", when the vibration motor is installed on the screen box, the eccentric hammers at both ends of the vibration motor are no longer in the same trend, but are installed at an angle, and the motor structures on the left and right sides are just the opposite. It is worth noting that the mating surface of the wiring port thread and the motor terminal box are coated with sealant to prevent water from entering during the screening and grading process.

3. Adding grease:

After the mud-rock separator has been working for 2 months, each bearing should be lubricated. When adding grease, be careful not to add too much, because excessive addition will cause the vibration motor windings to heat up the coils.

4. Screen installation:

Under normal conditions, the screen of the mudstone separator is installed and does not need to be re-operated, but the replacement of the screen is also an operation that needs to be done after the later work, so it is also very necessary to learn how to install the screen. The installation process of the linear vibrating screen is very simple and only requires two steps:

1) Loosen the tightening screws that fasten the screen. It is not necessary to completely remove the nut. Rotate it 90 degrees to make it withdraw from the long hole of the screen hook plate and take out the screen.

2) Replace the new screen, tighten the screen, make the left hook plate in the plumb position, tighten the right screen hook plate, tighten the left side, and tighten the screws.

Installation angle of mud-rock separator

In terms of space saving, the best vibrating screen should be able to save space and achieve a large hourly output. For example, the mud-rock separator produced by our company generally has an hourly output of more than 100 tons. In terms of installation, it is sometimes installed in an overlapping manner, which will not occupy a large space, but a correct combined slope is required to achieve normal material transmission and movement efficiency. Generally, the placement angle of the vibrating screen is between 15 and 45 degrees. This tilted placement can not only improve production efficiency, but also save some space.

Processing capacity of mud-rock separator

Mud-rock separator is also an important type of mining equipment. According to the different processing output, it can be divided into large-scale mining mud-rock separator and small mud-rock separator. According to the equipment application, it can be divided into high-efficiency heavy-duty screen, self-defined vibrating screen, elliptical vibrating screen, etc. Among them, the mining heavy-duty mud-rock separator is based on the processing capacity. It is a small-sized and large-capacity equipment with a processing capacity of more than 100 tons per hour, which is much larger than the processing capacity of similar products of general models.

Models of mud-rock separators

Regarding the models of mining mud-rock separators, the models are distinguished according to the output size when processing materials, but there are many other differences, such as the screen area and the number of screen layers. At present, the number of screen layers of mud-rock separators produced by our company is concentrated between 1-4 layers. In addition, the screen area and motor power of different models of vibrating screens are also very different, but they can all process materials with larger outputs at a lower power. Generally, the entire production line will not be equipped with only one mud-rock separator equipment, and multiple vibrating screen equipment are required for matching. At this time, whether you have the ability to configure mud-rock separator equipment is particularly important. Our company has a large number of technically capable personnel who can help customers configure detailed mud-rock separator configuration plans.